Slab
A 40 ft × 60 ft slab poured 6 inches thick suits a driveway, garage floor or heavy-load pad. Here is the volume and the bag count worked out from the standard slab formula, length × width × thickness.
Concrete needed
| Bag size | Bags needed |
|---|---|
| 40 lb | 4000 |
| 60 lb | 2667 |
| 80 lb | 2000 |
| 25 kg | 2903 |
| 30 kg | 2420 |
At this size
6 in is a load thickness: repeated vehicle traffic, a garage or shop floor, a machine or skip pad, anything with a point load. At this depth reinforcement is assumed rather than optional, and the sub-base needs to be as good as the slab - a 6 in slab on soft ground still cracks.
A 6 in slab wants control joints every 12-18 ft - 24 to 36 times its thickness. At 40 × 60 ft that is about 5 joints: 2 across the 40 ft length (3 panels of about 13.3 ft) and 3 across the 60 ft width (4 panels of about 15 ft). That keeps the panels close to square, which is what stops a joint being ignored and a crack appearing somewhere else. Cut or tool them about 1.5 in deep - a quarter of the slab - and do it within the first day, before the slab decides where to crack on its own.
At 40 ft across, this is past the width a screed board spans. Set 3 intermediate wet screeds or screed rails down the 60 ft direction, dividing it into strips of about 10 ft, and strike off strip by strip. 2400 ft² also has to be placed and finished before the first of it sets, so this is a crew job, not a weekend-alone job.
2000 × 80 lb bags is 44.44 yd³ - about 1000 mixer batches. At this size the bag count is a costing reference rather than a plan: mixing 2000 bags on site cannot keep ahead of the setting edge, so the pour ends up full of cold joints. Ordered by the yard it is about 5 loads at a typical 9 yd³ truck, booked back to back. Have the crew, the access and the discharge points sorted before anything arrives.
| Length | 40 ft |
|---|---|
| Width | 60 ft |
| Thickness | 6 in |
A slab is a simple rectangular prism: multiply length × width × thickness. Enter the thickness in inches (it is usually the smallest dimension) and the plan size in feet. Four inches suits patios and walkways; drives and garage floors are usually five to six.
That volume - 1200 ft³ - is divided by 27 to give 44.44 cubic yards, and by each bag's yield to give the bag count. An 80 lb bag of premix yields about 0.60 cubic feet, so this job takes 2000 of them; bag counts always round up, because you cannot buy part of a bag.
Ordering ready-mix instead? Suppliers sell by the cubic yard (or cubic metre) and usually have a minimum load and a short-load surcharge - worth a call before you choose between bags and a truck.
Formwork
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